Finishing Fine Detail on Mould & Die Tools with Ceramic Polishing Stones

Did you know about the extraordinary features of ultra fine ceramics? Our ceramic polishing stones have the ability to change your precision deburring.

One Moleroda customer uses a significant amount of mould tools, each with a huge amount of fine detail. For years, they were finishing their moulds by hand using traditional files and stones to flatten surfaces and remove roughness left by CNC machining.

After introducing them to ultra fine ceramics, the deburring time was reduced so significantly that the entire finishing team immediately changed their processes.

They paired the ceramic polishing stones with the ENESKAsonic – a high-speed ultrasonic benchtop unit – and found the results astonishing.

The main benefits of using Ultra Fine Ceramic Stones: 

• Much faster than any hand tool method. Process time was cut in half.
• Can get into any tight spot – round, flat and mini shapes are available.
• Stones can be shaped to any mould tool or part.
• Range of grits means no surface damage.
• Run cool and last a long time – cost effective.
• Ideal for fine work – no damage to flatness or underlying metal.

Ceramic Stones are fine grit finishing tools made from a composite of ceramic fibres in a hard thermoset resin. Xebec Ceramic Stones feature a unique cross-patterned fibre structure that delivers powerful, precise results. Only the ends of the stones perform work and must be dressed for best results.

The very best tool for use with ultra fine ceramics is the ENESKAsonic listed above. It has an autotune function, rotary controller and is the ultimate system for precision polishing.

Ultrafine ceramics can also be used for reciprocatory and ultrasonic finishing for a little more power in tight spaces.

Ceramic stones can be used with a stone holder for hand stoning, select the stone holder that fits the stone.

Round ultra fine ceramic fibres can be fitted directly into a rotary tool we offer three sizes 3mm, 2.35mm and 1.6mm for very fine work. These are great as they work into details, growing popularity in AM printed components.

Book a Free Demo

We offer free demonstrations of ultra fine ceramics so you can experience their power first-hand. We’re confident these tools will reduce your finishing time and improve your processes.

Request a Free Demo