Precision Ultrasonic Lapping & Polishing System for Mould Tools
The ENESKAsonic Ultrasonic Lapping and Polishing System is a high-precision tool designed for micro-material removal, lapping and polishing in demanding industrial environments.
Unlike rotary polishing tools, ultrasonic polishing systems operate using high-frequency vibration rather than rotational movement. This vibration drives the polishing tip in rapid micro-strokes, allowing controlled stock removal while maintaining dimensional accuracy.
The ENESKAsonic operates in a 20–30 kHz ultrasonic frequency range, enabling precise polishing even in extremely small or complex geometries.
An advanced Auto-Tune function automatically determines the optimal frequency for each polishing tool, ensuring consistent performance and improved tool life.
With infinitely adjustable power and a BOOST mode for aggressive surface removal, the system can be used for both delicate polishing work and more demanding surface refinement tasks.
This makes the ENESKAsonic ideal for precision mould polishing and tool finishing.
Key Benefits of the ENESKAsonic
Precision Ultrasonic Polishing
Ultrasonic vibration allows extremely controlled material removal while preserving surface geometry.
Auto-Tune Frequency Optimisation
The ENESKAsonic automatically determines the optimal operating frequency for the installed tool.
Boost Mode for Difficult Surfaces
The BOOST function increases power for removing EDM recast layers or harder materials.
Ergonomic Handpiece
The lightweight 140 g ultrasonic handpiece enables fatigue-free polishing during long finishing operations.
Advanced Digital Control
The system features touch controls, LED display and rotary adjustment for precise control of power and operating parameters.
Typical Applications
Ultrasonic polishing systems are widely used across precision manufacturing industries.
Common applications include:
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Injection mould polishing
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Tool and die finishing
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Removal of EDM recast layers
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Polishing narrow ribs and cavities
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Additive manufacturing surface finishing
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Jewellery and precision metal polishing
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Aerospace and medical component finishing
Ultrasonic polishing is particularly valuable for finishing mould cavities and fine features without altering the geometry of the tool.
Learn more about the benefits of Ultrasonic Polishing Systems in Mould Tool Finishing
– A blog in our Guide to Mould Tool Polishing series
What’s Included in the Set
The ENESKAsonic ultrasonic polishing system set includes:
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ENESKAsonic Control Unit
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Ultrasonic Handpiece JUS-45PB-ES
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Handpiece support stand
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Screen protector (tempered glass)
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Power cable set (UK / EU compatible)
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2 × 4A fuse for 110V use
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Allen key
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2 × chuck keys
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Tool holder – Ø3 mm bore
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Tool holder – 1 mm slot width
Technical Specifications
Control Unit
| Specification | Details |
|---|---|
| Dimensions (W x H x D) | 135 x 235 x 200 mm |
| Weight | 3.6 kg |
| Power | Max 80 W |
| Supply Voltage | 115/230 V, 50/60 Hz, 150 VA |
Handpiece
| Specification | Details |
|---|---|
| Weight | 140 g |
| Cable Length | 2 m |
| Power | 50 W |
| Frequency | 22.5 kHz |
| Vibration Stroke | 40 μm |
| Tool Connection | M6 fine thread |
How to Use the ENESKASonic System
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Install the polishing tool or ceramic stone into the ultrasonic handpiece.
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Switch on the ENESKAsonic control unit.
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Press the Auto-Tune function to determine the optimal operating frequency.
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Set the appropriate power level for the polishing stage.
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Move the tool smoothly across the workpiece surface.
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Progress through finer abrasives until the required finish is achieved.
Ultrasonic polishing systems are commonly used with:
When to Use the ENESKAsonic Polishing System
The ENESKAsonic ultrasonic polishing system should be used when:
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polishing small mould cavities or ribs
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working in areas inaccessible to rotary tools
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removing EDM recast layers
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performing precise micro-material removal
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finishing high-precision mould surfaces
Ultrasonic polishing systems are ideal when dimensional accuracy and surface quality must both be maintained.
Recommended Products
For optimal ultrasonic polishing results we recommend pairing this system with:
These consumables create a complete mould polishing workflow.






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